Wheel travel and slewing drive solutions
Boosting cellular planetary gear unit performance
Mobile planetary gear units must provide reliable functionality under extremely harsh circumstances. In steering wheel drives, this means major radial loads, shock loads and tilting actions – all in a restricted obtainable space. In slewing machines, coping with the major radial loads transmitted to the slewing gear is the challenge.
Advanced bearing arrangements from Ever-Power are designed for these conditions and more. Solutions include:
Wheel drives – Ever-Power presents thin-section tapered roller bearings, thin section angular contact ball bearings, CARB toroidal roller bearings and off-highway hub devices (flanged and geared).
Slewing drives – For the end result pinion in slewing drives, Ever-Power presents Explorer tapered roller bearings, spherical roller bearings and cylindrical roller bearings.
Whatever your drive type and functioning challenges, Ever-Power can help you meet them. Working with Ever-Power, you can support increased external load, increased torque and more compact and lighter arrangements.the worm planetary gearbox is of horizontally input shaft and vertical output shaft type wall-mounted gearbox comprising of three-stage reductions viz. 1 st level of worm gear match and 2 nd, 3 rd stage is designed with planetary
Ever-Power industrial, yaw and pitch and cellular slew drives are created to operate seamlessly in applications requiring slew bearings or racks, perhaps in a large-capacity winch.
Ever-Electrical power slewing drives are an important component in keeping fat and size to a Planetary Slew Drive minimum on products such as tower cranes, aerial systems, discharge booms, excavation and engineering equipment.
Their planetary structure allows them to withstand high torque values while maintaining lowered dimensions, lowered weight and high efficiency. The Dana Ever-Electricity slewing drives are suited to the most extreme duties in every environment. The look of the planetary products optimises torque effectiveness and radial load potential, so that you can give best meshing between pinion and ring gear.
For accurate adjustment, several versions have eccentric mounting between the pinion axis and the casing axis. Their broad range of ratios enables selecting motor size and type which very best suits the customer’s.
This wide selection of Ever-Power planetary gear units is specifically designed for pinion and slewing ring drives. Efficiently utilized on tower cranes, shipboard and harbor cranes, wind turbines and as steering travel on ship propulsion systems, they can be utilized in every applications where accurate positioning is called for. These Ever-Power slewing drives are suited to the most extreme duties in every environment. The look of the planetary systems optimizes torque functionality and radial load capacity, in order to give ideal meshing between pinion and ring gear. For correct adjustment, some types have eccentric mounting between your pinion axis and the casing axis. Their broad range of ratios enables selecting engine size and type which greatest meets the customer’s requirements and application.
Maximum Torque 6,000 … 200,000 Nm
Transmitting Ratio up to 3,282 iN
Certifications: Certification ISO 9001 Type Approval Certifications: DNV-GL and ABS
Sectors: Marine Technologies | DURABLE Technologies
Ever-Power Gear Units for Slewing Gears
Slewing gear drives are used to put driven equipment. They have already been tried and tested in many different applications, such as cranes, excavators, and drilling platforms. Ever-Power gear units for slewing equipment drives possess a modular design. They are often combined with a long or short lantern gear drive on the outcome side. The mounted output pinions are manufactured according to the customer’s specifications. On the input side, we offer solutions for both electric motors and high-acceleration or low-velocity hydraulic motors, some of which are already standardized.
One frequently requested alternate, particularly as a gear unit for slewing gear drives in bucket wheel excavators, includes a Ever-Power planetary equipment unit with a bevel or bevel helical gear product on the input aspect. The drive motor and a brake will be organized on a bracket on the gear product, so that the system no longer should be aligned on web page. A brake is definitely always mounted between the motor and the gear unit in order to repair the boom in a defined position. An overload safe practices mechanism can additionally be provided to safeguard the boom and the travel against inadmissibly great loads.
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Planetary gear unit
Nominal output torques from 22,000 to 354,000 Nm (bigger torques available on request)
Transmission ratios from 25 to 4,000
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Compact, space-saving design
Low noise level
Variable lantern gear travel lengths acc. to customer’s specification
Modular design creates elevated flexibility and multiple mounting options
No dependence on on-site alignment because of bracket with motor, equipment unit, brake, and coupling
Customized solutions for specific projects
Option of eccentric unit installation to permit the backlash to always be adjusted between your pinion and the ring gear
Optimized sealing systems prolong the services life
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Slew Drives, commonly referred to as a Slewing Equipment or Slew Bearings, is usually a complete, ready to install system that consists of a ball or roller slewing band bearing, drive train, and completely enclosed housing. It can be personalized with hydraulic or electric motors, brakes, planetary gearboxes, corrosion protection, along with many other options.
Ever-Power decrease costs by replacing sophisticated in-house systems in machines that rotate major loads and require efficiency and innovation. Each has an unlimited slewing angle and range, move easily and jolt-free, no slip-stick impact, and provide the most effective transmission of high vitality and torque feasible. Our Slew Drives will be entirely enclosed and sealed casing withstands harsh conditions and increases safety.
As a ready-for-installation program module, they replace many individual parts. Slew drives are utilized for aerial platforms, defense technology, public transportation, forestry machine sectors, solar trackers, and many more.
SLEW DRIVE FEATURES
Compact style for space-saving constructions
Maximum load capacity in a compact design
Designed for extended service life with zero-maintenance
Basic integration into existing applications
Fast customization thanks to the modular structure
Exceptional designs deviating from our typical series are realizable
Steering devices for specialized cars and cranes (when steering gears intended for wheelsets)
Manlift systems for slewing booms and baskets Lightweight cranes
Equipment attachments, such as cement demolition pincers, picker arms, and rotary forklifts
Handling products (automation technology)
Loading and unloading devices
Positioning devices/turntables which include solar trackers
Ever-Vitality slewing drives are an important component in keeping fat and size to a minimum on gear such as for example tower cranes, Pitch and Yaw drives for wind strength, aerial systems and mixers. Their planetary composition ensures that they can hold up against very high torque values while maintaining reduced sizes, reduced weight and excessive efficiency. The wide range of available ratios allows the selection of a electric motor size and type which ideal accommodates users requirements: hydraulic or electric power. Bevel input and hydraulic brake will be some of the options, which are for sale to this series. Basic mounting, operating dependability and versatility make these units suited to the most extreme duties and environments.
Customizable drive solutions, every from one source
Our durable, powerful and flexible professional gear unit solutions satisfy your desires in all respects – the power rating along with the installation. We offer all the important components of a slewing gear drive under one roofing:
Motor and motor scoop
Brake between the motor and gear product with torque limiter to prevent excessive loads
Primary gear device (helical or bevel-helical)
Planetary gear unit with pinion shaft and prolonged housing at the output
Slewing equipment drives for just about any power rating and mounting position
For larger equipment, the slewing gear drive can be made up of various gear units that impact on the same girth gear with internal or external teeth. We give the right combo of gear units for every requirement:
Our P series industrial planetary gear models and the X series professional bevel equipment and bevel-helical gear units are adequate for smaller torques as high as 500 kNm. A combo of XP series commercial planetary gear devices and X series industrial bevel-helical gear systems provide larger torques as high as 4,000 kNm.
Slewing equipment drives are usually shaft-mounted designs. This signifies that the apparatus unit is mounted at the top and the pinion on underneath. However, our drive answer is also offered as a bottom-mounting variant or “bottom-up” version – in cases like this the pinion is put at the top. The lubrication, oil growth tank and the seals happen to be adapted to the mounting position.
This wide variety of Ever-Power planetary gear units is especially made for pinion and slewing ring drives. Successfully utilized on tower cranes, shipboard and harbor cranes, wind turbines and as steering drive on ship propulsion systems, they can be utilised in every applications where exact positioning is necesary. These Ever-Power slewing drives are ideal for the most serious duties in every environment. The design of the planetary units optimizes torque efficiency and radial load potential, in order to give excellent meshing between pinion and band gear. For exact adjustment, some versions have eccentric mounting between the pinion axis and the casing axis. Their wide range of ratios enables the selection of engine size and type which greatest suits the client?s requirements and request. Ever-Power is pleased with its quality assurance plan, including the Type Authorization Certificate from DNV.
Slew drive equipment reducers, from 9 kNm to 400 kNm maximum output torque over 10 primary sizes and 3 outcome reinforced support configurations:
– R: dual pilot flanged
– S: dual pilot compact
– H: single pilot front flanged
Modular design, with multi-optional executions
Wheel travel and slewing drive solutions