Custom Pulleys
Ever-power gets the expertise and specialized features to manufactures pulleys that are made for the most intricate applications. Our state-of-the-art technology can accommodate any kind of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it’s technically feasible, we will be in a position to produce it regardless of what size, material or details required. Furthermore to assist with your tasks Ever-power can produce a prototype as well as any production quantity.
Contact Application Engineering to discuss your customized pulley requirements and design challenges. You can also design your own pulley model using our customized 3D Model Configurator . Download your model or submit it for a free of charge quote.
Custom Pulleys in Light weight aluminum and other Finishes
Aluminum may be the standard steel for all stock pulleys and most custom pulleys. Nevertheless, there are a number of other materials and completed such as metal or hard anodized light weight aluminum that your application may necessitate. Ever-power uses CNC technology and a highly skilled manufacturing team to create your custom pulleys with the quickest turnaround time in the industry. View our Components and Finishes
We provide pulleys in numerous diameter sizes, which range from 1 inch to 35 inches.
Our pulleys could be manufactured with many different types of belt grooves, including A,B,C,D,E,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys created from cast iron. We are able to also manufacture pulleys using a variety of other materials such as steel, bronze, plastic, light weight aluminum, and brass.
We provide assistance during the style phase of client orders, to greatly help our customers obtain the most affordable and effective pulley or sheave style.
We use the latest inspection apparatus that helps us to keep up quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 
32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Maximum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Which range from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies
About Custom Pulleys
In the world of manufacturing non-standard parts often equate to “custom” parts. Custom parts mean a whole host of issues that a lot of producers can’t afford; things such as unique tooling, manufacturing, and processes. These special extras had a need to create custom parts mean an extended lead time and, ultimately, increased prices.
For a number of companies, creating custom parts is handled in exactly this way. At Torque Transmissions, however, we’ve a different method of handling custom parts which makes better feeling for our business and for our clients businesses.
At Torque Transmitting we utilize a PULL production procedure. Pull-through production is characterized by smaller batches, quick responses to customer demands, and smooth item flow. This type of creation is an exemplory case of lean production and is the key reason why we’re able to make orders to customer specifications.
What characterizes the type of lean manufacturing Torque Tranny utilizes?
Simply no inventory: we make what’s ordered
Same manufacturing process as is standard
Standardized tooling: we use our standard mold base system to make exclusive mold tooling, which outcomes in an exceedingly quick set up
Customer’s deadline places the order in the production schedule
Once an order is started it moves through the manufacturing procedure without delays or queues
Pull-through production of the kind facilitates product customization since the products are produced when they are ordered. This allows us to offer products which will meet a customer’s needs, rather than offering standard products that may not meet up with the needs of a person or do the job 100%.