bevel planetary gearboxes
Ever-Power planetary gearboxes are compact battery power for coaxial applications where higher torques are required in restricted spaces. Users reap the benefits of compact top-course drive technology with particularly high power densities and completely smooth running also at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input quickness: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with also higher ratios. Input part planetary stage in four sizes, ideal for any engine desired. Outdoors spiral bevel stage for effective options such as Bevel Planetary Gearbox hollow shaft, shrink disk, directly sided splined bore and inner involute spline. Gearbox sizes can be combined and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. acceleration Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm depending on the gearbox size
Motor shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement Lots of differents gear arrangements available
Bevel gearboxes can be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby other angles are also fundamentally possible. The direction of rotation of the drive shaft and the result shaft could possibly be the same or opposing, based on the installation scenario of the bevel gears.
The simplest kind of bevel gearbox includes a bevel gear stage with straight or helical teeth. This type of gearing can be cheaper to produce. However, since only little profile coverage can be realized with gearwheels with directly or helical tooth, this bevel gearbox operates quietly and has less transmittable torque than additional bevel gear teeth. When bevel gearboxes are used in combination with planetary gearboxes, the bevel gear stage is usually noticed with a ratio of just one 1:1 in order to maximize the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth could be in the form of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high amount of total coverage, but are already more expensive to manufacture than bevel gears with straight or helical teeth due to their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque can be increased. High speeds are also possible with this type of gear the teeth. Bevel gearing generates high axial and radial loads during operation, which can only become absorbed at one aspect because of the intersecting axes. Particularly when it can be used as a quickly rotating drive stage in multi-stage gearboxes, special interest should be paid to the program lifestyle of the bearing. Also, unlike worm gearboxes, self-locking can’t be recognized in bevel gearboxes. Whenever a right angle gearbox is needed, bevel gearboxes can be used as a low-cost option to hypoid gearboxes
The benefits of bevel gearboxes:
Use when set up space is limited
Compact design
Can be coupled with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower efficiency level than planetary gearbox
Noisier
Cheaper torques in single-stage tranny ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Gear Box with optimum style feature and most advanced technology of enhancing the geometrical accuracy of the gear tooth profile with the group of experienced experts. We are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Swiftness : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an interior toothed Ring Gear to which are arranged 3 World mounted on earth carrier engaging also with the Sun Equipment (Pinion) and reduced Output swiftness is taken through Planet Carrier and Ring Gear is remain stationary. Output shaft maintaining the same path of rotation as Insight.
Ever-Power Bevel Planetary Gear Boxes widely used in Material Handling Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical substance Industry, Food Industry, Construction Industry, Agricultural Industry, Power Industry, Cellular Cranes and Over head Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Input, Solid Output, Hollow Insight, Hollow Output, Solid Result Splined Shaft, Solid Insight Splined Shaft, Hollow Output Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are produced from superior quality raw material such as for example Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in proportions, having high Shock Load Capacity, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Input and Output Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is developed and made to specifically meet up with the multiple requirements of our customers. The combination of ground gears and precision equipment components ensures performance efficiency and high uptime. The present range of bevel planetary gearboxes contains four sizes, each as one, dual or triple stage design. This allows overall transmitting ratios from i = 3:1 to i = 512:1 to end up being recognized. Each gearbox variant is also available as precision design with reduced backlash.
Innovative solutions for all applications and several options – often special customized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high transmission quality and long
lifetime
Low Backlash
Easiest mounting of engine through flexible flange
system
High flexibility with confirmed hollow drive shaft system
Integrated axial length compensation to pay
for thermal expansion of the motor shaft
High efficiency and even running through high tooth
flank quality, world gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth operating achieved through the usage of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Special seals (labyrinth seals or dual seals with separate grease-filled chamber) that protect against lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft for shrink disk, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as torque hands, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers include a mixture of planetary and bevel helical gears that takes advantage of the strengths of each technology: compact size, reliability and easy maintenance. The BPH series of right angle gearboxes combines one sluggish helical stage with a set of Gleason bevel gears and one or more planetary stages. The design of the compact gear systems is based upon exact analyses using FEM methods, which means functionality, duration and silence. These lighter, more compact equipment reducers surpass traditional solutions, ensuring shorter production occasions and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmission Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Systems | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear unit, adapter, coupling, and motor.
A planetary gearmotor is smaller sized (shorter), as intermediate elements such as for example adapter flanges and couplings aren’t necessary.
Numerous variants ensures maximum adaptation to the application.
Finely graded gear ratios because of the high variance of the Ever-Power gearmotor in the input end.
Short delivery situations for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive selection of additional components available from the whole Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as system and solution provider whom materials complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for industry applications in material handling, sugar, marine, protection, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes have modular design, great quality, high energy effectiveness, low noise, long services life, high radial loading capability, and all at cost effective prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft mounted.
All Ever-Power planetary equipment units can be found in high capacity ranges with confirmed Ever-Power quality. Ready obtainable sizes guarantee not merely a huge torque spectrum but also a product range that provides you with multiple choices. Make the the majority of the flexibility Ever-Power provides, leverage the advantages of Ever-Power planetary gear units. Here, you will find off-the-shelf, highly sophisticated drive and gear unit solutions. Our standard item range already contains solutions for a big number of specific requirements that require to be taken under consideration in a great variety of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Packaging, Textile, Chemical, Sugar, Material Handling Gear, Mining, and Steel industries.