AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series includes a 90° input via helical bevel gear. It features an extremely short, light however rigid housing and full compatibility with standard motor adapters. Highest Precision, Highest Torque and Quiet Procedure are given by 100% optimized Helical Gearing. High Axial and Radial Loads provided by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Producer in the World
Ever-Power is an internationally leader in manufacturing of planetary gearboxes. Based on more than two decades of accumulated production and marketing experience, in addition to the highest degree of technical production capabilities, Ever-Power designed and built a technically advanced, high acceleration, low backlash servo application planetary gearbox. Our Break through patented technology (over 6 patents), provides the customer with the the best high precision helical reducer at an acceptable price and is offered with the only suggestion to toe 5-Calendar year warranty in the market today, including the seals and bearings. Our company slogan is TRUTHFUL RESPONSIBLE CREATIVE. The primary focus in daily operation is quality. We pride ourselves on our dedication to quality; our duty, is client satisfaction. We are consistently improving processes, finding correct and effective methods to provide customers new solutions for challenging applications, and developing new products.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their exceptional properties, planetary gearboxes are used in all kind of commercial applications. Ever-Power high precision planetary gearboxes ideally cover demanding requirements – details are shown on the specialized information pages inside our catalog.
Product Features
Higher output torque rating by using spiral bevel gear design. 30% more than straight bevel gear.
Allows input speeds up to 8 situations than with directly bevel gearing.
Improved load posting through precision tooth design and longer service life.
Surface gears verified with sophisticated software, ensures smooth, quiet operation with reduced backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for best stiffness.
Maintenance free lifetime lubrication.
Patented sealing design for high acceleration and continuous running.
High efficiency up to 95%. Low noise level down to 61dB.
Most ratios available from 3~200.
With option high quality backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes are equipped with reinforced output bearings, and can withstand high radial and axial loads. They enable a straightforward design without additional bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are high quality gear units with a mixture of innovation and years of experience. Ever-Power planetary gearboxes are created to work with servomotors in devices requiring high precision positioning.
The Ever-Power high precision planetary gearbox series ensures a minimum torsional backlash because of a very high torsional rigidity for the best precision and dynamics. Furthermore, the reinforced angular get in touch with output bearingsoffer high radial and axial capacities, extremely high resistance against tilt, perfect control precision and extremely low-noise running thanks to an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Result torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input motor flanges: For just about any servomotor brand
Result shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series provides up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Equipment units have the next advantages:
High capacity output bearing offers high radial and axial capacity and an extreme resistance against tilting moment because of the over-sized taper roller bearings.
High torsional rigidity because of an huge, robust, planet carrier with stable two-sided support for the planetary gears.
Maximum operating safety
Low running noise due to the optimized equipment tooth profile
High efficiency (98%)
Top quality seals offer permanent sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 world wheels assembled on the primary stage, Ever-Power high precision planetary gear units attain an excellent load balancing, leading to very high operating safety and very smooth operation. The standard series includes 1, 2, 3 and 4 phases planetary gearboxes with ratios from 3 to 1000. Higher gear reductions could be attained by adding additional stages.
All the torques you will ever need. Consider what you can do with it.
Let’s speak about torque and precision. From many years Ever-Power high precision planetary gearboxes are well known brand for high precision gearboxes with high torque values. While many manufacturers stop the typical range in about 1000 Nm, we produce heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that require high accuracy positioning coupled with a high value of torque tranny. However if you want more torque, Ever-Power also has heavy-load precision gearboxes series that allow torques up to 16000 Nm (SGH).
The largest Backlash range. Purchase what you need, no more.
Often customers ask us “I need a robust precision planetary gearbox yet I don’t desire to pay a cost for <3 arcmin gearbox, because 10 arcmin will do for the machine...”. We have the solution. Ever-Power offers the biggest range of backlash for their customers, ca.0' <1' <3' <5' or <10'. Just purchase what you need
Unmatched torsional stiffness. Successful and market-leading machines
There are several planetary gearboxes in the market with compatible output dimensions. Therefore, you count yourself lucky because you can select among many brands, right? But if you produce high precision devices and you are searching for a kick-ass high precision planetary gearbox, after that it is not so easy. Ever-Power Ever-Power planetary gearboxes are created for the best torsional rigidity. Why? Because torsional backlash generally is the main element of the total backlash when the motor is running at complete load. Therefore we did a hand and hand comparison between a typical model Ever-Power and the best alternatives. Ever-Power came forward, rather than by chance. Ever-Power supplies the planetary gearbox (with result shaft) with the very best torsional stiffness. Ever-Power gearboxes are more specific and that offer better results even (and specially) in high-dynamic situations.
Tranny Ratios. World’s biggest range
Our customers produce many kinds of machines. Thus we offer the biggest selection of transmitting ratios in the globe. Thus, our client can optimize their machine perfectly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to possess their customers needs in leading line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are made to offer the maximum capability at the output shaft. So, we’ve designed the Ever-Power gearboxes with a single-piece huge diameter output shaft – world carrier. We utilized the biggest powerful taper roller bearings acquiring the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes offer the best accuracy and output convenience of machines with a sizable number of cycles per minute. From today’s packaging machine to a strong NC device machine, Ever-Power is the perfect solution.
Efficiency
A precision design, ultra limited tolerance machining and good surface finishes, allow the Ever-Power to use at high efficiency values, 98% for one stage gearbox and 96% for a two levels gearbox. Efficiency values depend on torsional backlash, swiftness, ratio, ambient temperature, etc. The average efficiency level varies according to the number of stages as shown in the specialized data sheets for every gearbox model.
Lubrication
All SG high precision gearboxes are supplied with a special synthetic lubricant that provides lifetime lubrication.
Gears, world carrier and housing
The ring gear, manufactured from steel, is an integral part of the housing, sunlight and world wheels are made of modern treated steels, and the input bearing flange is constructed of aluminum. The one piece world carrier and result shaft is constructed of ductile iron, resulting a robust style.
Design and mounting positions
Ever-Power high precision planetary equipment units will often have an square output flange with holes and will be mounted in virtually any position. Nevertheless, on demand, we are able to also supply gearboxes with circular result flanges with threaded holes.
Motor connection
The motor installation is quite easy thanks to clamping ring technology, that ensures a slip free and non wearing transmission. This reliable input coupling system is ideal for continuous and intermittent program with smooth shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise because of high gearing quality, optimized gear profile, uncaged needle bearings for the earth gears and high quality synthetic lubricant.
Selection of the suitable gearbox
Ever-Power gives you 2 tools to assist you choose the proper gearbox:
Choose the gearbox with our on-line “Gearbox Design Tool”, or
Fill the “contact page for a new application”, found in our catalog, and send it to us.
Available models
Ever-Power-100
Result torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Output torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Result torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Output torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Output torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Output torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000