Helical-worm gearmotors
Due to their design and from being coupled with a helical equipment stage, the helical-worm gearmotors S..DR.. have particularly high efficiency. Also, they are extremely low-noise and therefore avoid high sound emission levels.
Low-noise continuous operation: gear unit combination optimized with respect to efficiency
Do you expect a drive answer to impress you using its high level of functionality and efficiency? If so, we’d recommend our high-quality helical-worm gearmotors EP to you. These can be implemented separately in the modular system. In this way, they offer you a massive range of sizes, gear ratios and motor sizes.
However, their greatest strength is certainly their running smoothness and their incredibly low noise development. One thing is for certain – With the helical-worm gearmotors EP you opting for a powerful drive solution that you will hardly actually hear.
The overall concept offers you many more practical product characteristics and benefits. Included in these are the significantly higher efficiency of the helical-worm combinations as opposed to single helical-worm gear models. This is one way you save additional energy in the procedure of your systems and are in a position to noticeably reduce ongoing working costs.
You will have the low-noise helical-worm gearmotors EP. – to fit your individual requirements – with a wide variety of AC motors. Furthermore, you can freely configure all the relevant properties. In this manner, you can effectively make use of all the benefits offered by this mixture of low-noise helical-worm equipment unit and performance-optimized engine. Even greater variance may be accomplished because of the optional flange or foot-mounted design and by selecting between solid and hollow shaft.
Save time and money
By opting for one of our gearmotors, you are already saving time and money with this selection and project planning. This is because our modular system enables a multitude of combination options for gear products and motors. You can consequently reduce operating costs, count on an extended service life and benefit from simplified maintenance that is characteristic of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than single helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm equipment unit with this AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm steering wheel provide exceptional sturdiness and lengthy service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminium alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear products are helical/helical-worm combinations, so they are better than normal helical-worm gear units. Because of their outstanding efficiency, these drives can be utilized in every industrial sector and tailored to person torque and rate requirements. The reduction ratios afforded by the helical-worm gear stage and the reduced noise levels during procedure make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Because of the unique mixture of optimized worm wheel material with particular lubricants, optimized shape, this powerful engine achieves high degrees of performance and torque. The casing machined on all sides enables diverse mounting options. Dual chamber shaft seals are used as standard.
The reduced contour design makes it ideal for implementing applications e.g. in the meals industry. The housing has no recesses, which simplifies cleaning – a particularly essential feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:result shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and surface worm gears: Provides higher efficiencies and higher torque capacity in smaller sizes.
Multiple Input Options: Integral gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft mounting, inch and metric result shafts, installation pilots and flanges provide an array of design solutions.
UNIBLOCK Housing: For maximum rigidity universal installation on five sides or via a torque arm.
Sealed for Washdown: Helps to keep contaminants and water away.
Worldwide Engine: Multiple leads and windings for worldwide multi volt/Hz requirements in addition modular design to simply accept brakes, encoders or pressured cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical correct position worm geared motors arranged new requirements for reliability, performance and economy with unparalleled features including hollow shafts in the tiniest sizes. An inverter friendly design offers easy integration right now and a future proof solution. The EP gear electric motor offers total versatility in mounting choices includes shaft, base, encounter, and flange solutions. The electric motor terminal box can be mounted in substitute positions rotated in 90º steps around the motor frame providing for unparalleled integration possibilities.
EP gear motors adhere to UNITED STATES and International criteria, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a true total remedy for our global clients.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series is dust tight and hose evidence,and can be used outside or in wet and dusty environments without the usage of additional enclosures. Complete rated output is available at the output shaft of the unit.
Product Features
Power rating up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Totally enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With built-in inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Because of the unique combination of optimized worm wheel materials with unique lubricants and optimized shape, this powerful geared electric motor achieves high degrees of efficiency and torque. The reduced contour design helps it be suitable for implementing applications e.g. in the meals industry. The housing has no recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, durable helical gear drives with extended life performance features and simplified maintenance. The use of condition of the art helical and worm equipment combinations affords optimum functionality fulfilling a wide variety of ratio requirements. The 800 BR is certainly functionally interchangeable with most major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All models shipped pre-lubed for your particular installation position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and immediate input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Obtainable in hollow or projecting result shafts
Double and triple reduction ratios
Flanged or foot mounted
All devices adaptable to ground, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient small right-angle geared electric motor. A favorably priced choice for the standard jobs expected of a right-angle drive.
5 gear sizes (S0 to S4).
Engine power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors offered with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC motor are directly flange mounted, the pinion is on the engine shaft. This integrated compact design is an essential aspect for the high precision and the extraordinary stiffness of EP geared motors.
For vector-controlled inverter procedure usage of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are made from case hardened alloy metal and the flanks are precision surface. The worm tires are made from unique wear-resistant bronze. Helical worm gears are equipped with a helical gear. Worm gears with shrink disc, torque limiter, along with adjustable backlash designs are also part of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Overall performance gearboxes in universal design. The housings are manufactured from top quality cast iron. The rugget wall space and inner ribbing ensure incredibly torsional stiff and sound dampening housings. The external ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from top quality grey cast iron with rugged walls and internal ribbing
Intense torsional resistance and low noise
Case hardened worm shafts and worms with precision ground flanks
Worm helical worm gear motor wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available as solid shaft or hollow shaft
Shrink disc, torque limiter,along with adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG