Many of our projects are exclusive within the market and represent many of the most challenging sizes and geometries of gears produced today. We maintain an array of rare gear shaping gear in addition to advanced CNC milling and turning centers, which allows us to produce a vast array of gear, sprocket, function, and rack sizes, designs, and patterns.
To achieve the high rack strength the customer required, the main of one’s teeth were hardened together with the tooth flanks. Finally, precision grinding was used to achieve the necessary flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no other manufacturers can create. The part shown this is a helical equipment rack that is used on a Maag gear manufacturing machine. The gear rack is 6′ lengthy, has a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
The customer needed a replacement part which is essential to the operation of their machine and had previously been unable to find someone with the capability to cut the required size of helical rack. Often customers e mail us because OEM parts are no more available or are price prohibitive. Often, customers have found that the grade of replacement parts produced by us exceed the product quality their OEM parts.
To achieve the high rack power the customer required, the root of one’s teeth were hardened along with the tooth flanks. Finally, precision grinding was utilized to achieve the necessary flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complicated gears and sprockets that no other manufacturers can generate. The part shown here is a helical gear rack that is used on a Maag gear manufacturing machine. The apparatus rack is 6′ long, has a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
This integrated and coordinated advancement of thermoforming machines and tools is our most important customer benefit and unique on the thermoforming market. With the comprehensive know-how of our experienced experts in both device and machine engineering, our customers benefit from a distinctive gear rack for Woodworking Industry synergy effect that leads to a higher service life of both machine and equipment, and also an optimal formed part quality. We try to surpass your expectations and ensure your success with our quality.
For years, a machine tool builder had produced their very own precision gear racks to achieve ultra-precise positioning on their machines. They also required this because their crucial clients demanded that their machines maintain accurate positioning with no error compensation on the axis.
To save costs, they wanted to find a gear rack provider who could achieve the same tight rack tolerances and performance level that that they had come accustom to.
Choosing from their wide range of regular rack & pinion drives, ATLANTA offered a Ultra-High Accuracy DIN 4 (UHPR) equipment rack, which acquired a total pitch deviation of less than twelve microns (< 0.012 mm) over a 1 meter length. The real pitch deviation was measured at 20º C and marked on each rack.