Cycloidal pinwheel reducer is usually a up-dated of new type transmissing machine made with K-H-V less tooth engagement and the cycloidal pin steering wheel clenching system, which are trusted in drive and lowering of textile and dying, foodstuff, mining and metallurgy, Essential oil and chemical conveyors, Market, project machinery etc and cranes. various fields.
1. Equipment is constructed of high power low carbon alloy metal by carburizing and quenching. The hardness of tooth surface area can reach HRC58-62. CNC grinding technology is adopted for all gears, with excessive precision and good contact performance
2. high transmission proficiency: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable procedure and low noise;
4, compact structure, light weight, long service existence and high bearing capacity;
5. easy to disassemble, check and assemble.
Operation specifications and precautions
1.High modularization design: many equip with various engine or other power type conveniently.Same machine type may equip with various power motor. It is easy to understand the combination and
junction between every equipment type.
2.Transmission ratio: good division, wide scope. The combined equipment type may form very large transmitting ratio, i.e. output very low rotary speed.
3.Form of set up: the position to be installed isn’t limited.
4.High strength, small: the box body is constructed of huge strength cast iron. Gear and equipment shaft adapts the gas carbonization, quenching and great grinding process, which means bearing ability of unitvolume is large.
5.Long life: Under the condition of right type chosen (including choosing suited operation parameters)normal procedure and maintenance, the life span of main elements of speed reducer (except wearing parts) shouldn’t be less than 20000 hours. The wearing parts include lubricating oil, bearing and essential oil seal.
6.Low noise: because main parts of speed reducer are processed, assembled and tested critically,which means noise of speed reducer is definitely low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High rate ratio and efficiency
Single stage transmission may reach to at least one 1:87 of speed-downwards ratio and the efficiency is certainly a lot more than 90%. If use multi-speed get the speed-down ratio is normally bigger.
Being adapted epicyclic transmitting principle, the input and output shaft are in same axis centre, it is compact.
3. Smooth and steady run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the machine part is stable, the vibration and noise is limited at the minimum content.
1. Large deceleration ratio
A higher deceleration ratio of 1/30-1/320 can be obtained.The structure is simple, but it can realize high reduction ratio system.
2. Small gear clearance
The Get, which meshes with ordinary gears and has minimal backlash, is vital to the controller business.
3. High precision
Multiple teeth are engaged simultaneously, and there are several gears engaged with 180 degree symmetry. As a result, the impact of tooth pitch mistake and cumulative tooth pitch error on the rotation precision is relatively average, which makes the position precision and rotation precision reach a very high level.
4. Less parts, convenient installation
The three basic pieces achieve a higher deceleration ratio, plus they are all on a single axis, therefore the kit is easy to install and simple to shape.
5. Small in size and light in weight
Compared with the previous gear device, the quantity is 1/3, the fat is 1/2, but can buy the same torque capability and reduction ratio, achieving small lightweight.
6 High torque capacity
Flexible wheel material USES particular steel with high fatigue strength.Different from ordinary transmission system, the number of teeth meshing makes up about on the subject of 30% of the full total amount of teeth. Furthermore, it is in get in touch with with the surface, in order that the pressure borne by each gear is reduced and excessive torque capacity can be obtained.
7 High efficiency
The sliding of gear meshing parts is quite small, which reduces the energy loss caused by friction. Therefore, high reduction ratio can be achieved while maintaining high efficiency, and miniaturization of traveling motor can be realized.
8. Low noise
The apparatus meshing cycle velocity is low, the transmission motion force balance, which means procedure is quiet, and the vibration is quite small.
◆High speed ratio and substantial efficiency single-stage transmission can achieve a deceleration ratio of just one 1:87, and the efficiency is a lot more than 90%. If multi-stage transmission is used, the deceleration ratio will be larger.
◆Because planetary transmission theory is adopted, the type shaft and result shaft are on the same axis line, in order that the machine version can get the tiniest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is bigger, and the mechanism of balancing machine parts creates the vibration and voice limited to a minimum.
◆Reliable use and lengthy service life since the main parts are made of large carbon chromium steel, excessive strength is obtained by quenching (HRC58-62), and rolling friction is used in some transmission contacts, so the service life is lengthy.
Cycloid reducer is a cycloid needle teeth meshing planetary transmission principle drive models, is a great transmission has many advantages, versatile, and will be both negative and positive operation.
•Big ratio, and substantial efficiency Smooth operation,
• low noise The use of reliable,
• extended life can reach 50000 hours
• Main parts high-carbon the Ming-steel after quenching treatment (HRC58-62),
• operation and contact with rolling friction, basically zero wear, durable.
• Compact structure,
• little size Because the application of a planetary transmission, the input shaft and the output shaft on a single axis, making the model to get the smallest possible size.
• Reasonable design, easy repair, and breakdown easily install,
• minimal number of parts together with simple lubrication, cycloid reducer trusted by an individual.
(1)Size above PL/PF120(including)high torque products adopt integral double wall planet pinion carrier, precision and enhance the output strength.
(2).Hoop clamp coupling have five connection techniques well suited for different application environments.
(3).Size above PL/PF120(including)precision and high power integral inner gear casing, processed in a single station,which eliminate the cumulative error and assembling error of split type.Eliminate casting process;adopt incredibly hot of forging process, that may decrease the blank material defects.
(4).The meshing gear adopt shaving process after carburizing and quenching,which easier to make gear surface area smooth and high accuracy,decrease the temperature rising due to gear surface area gluing and friction.
This series worm-gear reducer was engineered after RV worm microreducer, which have a complete norm, wide speed for selection, and many mounting positions. Its effectiveness and mounting dime nsions conform the same types of foreign.
The combination of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, radiate heat efficiently, low noise, beautiful condition and compact structure.
Very good sealing and adaptability.Its blend with T equipment reducer and MB/MBN variator can meet all sorts of speed requirement.